ASCE 85 Rail

ASCE 85 rail section drawing
ASCE 85 rail section drawing

ASCE 85 rail is a AREMA standard T-rail with a nominal weight of 85 lb/yd, equivalent to approximately 42.16 kg/m, featuring a flat-bottom cross-section. It is the largest flat-bottom T-rail in the ASCE series and complies with the ASTM A1 standard for carbon steel T-rails and AREMA specifications. It can be used for overhead crane running tracks designed for T-rails, as well as industrial fixed-guide track systems.

As a professional ASCE 85 rail supplier and manufacturer, Glory Rail not only provides standard rail products but also conducts preliminary engineering assessments of wheel-rail contact, support structures, and fastener compatibility to deliver fully customized rail system solutions.


The Glory Rail team will give you the most timely reply and the most patient support

ASCE 85 Rail Basic Dimension

Rail Profile Standard Dimensions Mass
Head Width Height Base Width Web Thickness
ASCE 85 Rail ASTM A1/ AREMA 65.09mm 131.76mm 131.76mm 14.29mm 39.68 kg/m

ASCE 85 Rail Quantity Calculator

Based on the required finished product length and the available raw material length, calculate the estimated purchase quantity and weight of 85-lb rail.

After entering the cutting requirements, you can estimate the number of raw material lengths required, the number of finished products, the total purchase length, and the cutting scrap.

Enter the total weight you need, not the weight of one bar.

A 12 m bar can yield two 6 m pieces, one 10 m piece or one 9 m piece.

Cut allowance & rounding

Added to the required length before rounding. Use 0–5% for cutting loss.

12 m bars to order
— bars

Enter a total weight to calculate.

Finished rails — pieces
Cut yield — finished ÷ purchased
Purchased length — 12 m bars
Purchased weight — t
Cut offcut — total
Above request — vs entered weight
Required length — at 42.16 kg/m
Input weight — entered
How we calculate

Required length = total weight ÷ 42.16 kg/m. Finished pieces = required length ÷ chosen length, rounded up. 12 m bars = finished pieces ÷ pieces per 12 m bar, rounded up. Offcut = purchased length − finished length. Saw kerf and mill tolerance are not included.

Cut yield = finished length ÷ purchased length. Above request = purchased weight − entered weight.

Basis: 42.16 kg/m (85 lb/yd). Theoretical quantity only; confirm the cut plan and mill tolerances before ordering. Need a cut plan? Send your drawing →

Material Overview & Performance

As the cornerstone of ASCE 85 rail, the scientific selection of materials directly determines the service life of the track under heavy-load conditions. For ASCE 85 steel rail, Glory Rail offers three mainstream material options:

  • High-strength, wear-resistant U71Mn (suitable for high-frequency rolling in ports and heavy industry);
  • 55Q, which offers a balance of cost and performance (suitable for medium-load conditions and industrial branch lines);
  • Q235, which features good plasticity and weldability (suitable for light-load applications or auxiliary track laying).

Engineers can refer to the chemical composition and mechanical property tables below to precisely select the most suitable ASCE 85 rail material, ensuring the system’s efficient, stable, and safe operation.

Mechanical properties of 85 LB ASCE Rail

Materials Tensile Strength (MPa) Yield Strength (MPa) Elongation Hardness (HB)
55Q ≥ 685 MPa --- --- 197
Materials: 55Q
Mechanical Property
Tensile Strength
≥ 685 MPa
Yield Strength
---
Elongation
---
Hardness (HB)
197
Materials Tensile Strength (MPa) Yield Strength (MPa) Elongation Hardness (HB)
U71Mn ≥ 880 MPa ≥ 390 MPa ≥ 9% ---
Materials: U71Mn
Mechanical Property
Tensile Strength
≥ 880 MPa
Yield Strength
≥ 390 MPa
Elongation
≥ 9%
Hardness (HB)
---
Materials Tensile Strength (MPa) Yield Strength (MPa) Elongation Hardness (HB)
Q235B ≥ 645 MPa ≥235 ≥ 26% ---
Materials: Q235B
Mechanical Property
Tensile Strength
≥ 645 MPa
Yield Strength
≥ 235 MPa
Elongation
≥ 26%
Hardness (HB)
---

ASCE 85 Rail Chemical Composition

Materials Chemical Composition (%)
C Si Mn S P
55Q 0.50-0.60 0.15-0.35 0.60-0.90 ≤ 0.040 ≤ 0.040
Materials: 55Q
Chemical Composition (%)
C
0.50-0.60
Si
0.15-0.35
Mn
0.60-0.90
S
≤ 0.040
P
≤ 0.040
Materials Chemical Composition (%)
C Si Mn S P Cr Ni Cu
U71Mn 0.65-0.76 0.15-0.35 1.10-1.40 ≤ 0.030 ≤ 0.030 ≤ 0.250 ≤ 0.250 ≤ 0.250
Materials: U71Mn
Chemical Composition (%)
C
0.65-0.76
Si
0.15-0.35
Mn
1.10-1.40
S
≤ 0.030
P
≤ 0.030
Cr
≤ 0.250
Ni
≤ 0.250
Cu
≤ 0.250
Materials Chemical Composition (%)
C Si Mn S P Cr Ni Cu
Q235B 0.48-0.56 0.17-0.37 0.70-1.10 ≤ 0.040 ≤ 0.040 ≤ 0.250 ≤ 0.250 ≤ 0.250
Materials: Q235B
Chemical Composition (%)
C
0.48-0.56
Si
0.17-0.37
Mn
0.70-1.00
S
≤ 0.040
P
≤ 0.040
Cr
≤ 0.250
Ni
≤ 0.250
Cu
≤ 0.250

ASCE 85 Rail Applications

ASCE 85 crane rails are designed for medium- to heavy-duty rail systems. The 65.09 mm wide rail head and reinforced web structure are suitable for higher wheel loads and high-frequency operating cycles. Specific application scenarios and selection criteria are as follows:

Medium-Heavy Duty Crane Runways

Suitable for bridge cranes and gantry cranes used in machinery plants, steelmaking shops, and precast beam yards, with a rated lifting capacity ranging from 20 to 50 metric tons.

Key Selection Criteria: Verify that the wheel tread width matches the 65.09 mm rail head; check the girder stiffness and support spacing; and assess the impact of the crane’s duty class (A5–A7) on rail life.

Mining & Tunnel Heavy Haul Tracks

Used for underground mine haulage mainlines and construction transport tracks in tunnel projects; compatible with heavy-duty mine cars and engineering material transfer vehicles.

Key Selection Criteria: Calculate the axle load of fully loaded vehicles, curve radius, and track gradient; for damp and corrosive underground environments, select an appropriate surface corrosion protection solution.

Port & Container Yard Tracks

Rail-mounted gantry cranes (RMG) and travel tracks for stacker-reclaimers used in medium-sized container terminals and bulk cargo yards.

Key selection criteria: Evaluate wheel load distribution and operational frequency; in coastal salt-fog environments, a corrosion-resistant fastening system and surface coating solution are required.

Industrial Heavy Transfer Systems

Rail-guided transport vehicles suitable for heavy industrial sites, such as molten steel ladle transport vehicles and heavy equipment transfer tracks.

Key selection criteria: Calculate the impact loads during starting and braking operations; verify the load-bearing capacity of the track support foundations; and configure a suitable rail joint and fastening system.

Glory Rail can coordinate ASCE 85 cross-sections with the support and fastening methods required for the project based on vehicle and track drawings.

Engineering Note: The suitability of a rail must be verified based on the project’s actual loads, support conditions, and relevant design requirements; it cannot be determined solely by the rail model.

Not sure if ASCE 85 rail is suitable for your equipment?

Please provide the equipment type, wheel load information, operating conditions, and support layout.
Glory Rail can assist with a preliminary review of track specifications and system compatibility, and identify technical
points requiring further verification—this technical review service is provided free of
charge by Glory Rail’s Engineering Department.

ASCE Rail – Custom Processing Services

Glory Rail provides customized ASCE 85 rail fabrication services based on approved engineering drawings and on-site installation requirements, primarily including:

Fixed-Length Cutting

Based on the on-site drawings, ASCE 85 rails are precisely cut to the specified project lengths (0.5–12 m; contact us for longer lengths), reducing on-site rework and improving installation efficiency.

crane rail Miter Cutting and Beveling service

Miter Cutting / Beveling

Specialized Beveling Process: Custom angle cutting tailored to the junction of railroad switches, expansion joints, or special geometric turning requirements (45° / 60° ) to ensure a smooth transition as the wheels pass over them.

Precision rail drilling service for industrial crane rail installations

Custom Drilling & Punching

Standard and custom ASCE 85 rail drilling solutions, with hole locations and diameters matched to joint bars specifications.

crane rail bending processing

Rail Bending & Curving

Glory Rail provide cold-formed bending services for horizontal and vertical curves on industrial tracks and special-purpose facilities.

rail painting

Anti-Corrosion Treatment

We offer sandblasting for rust removal, hot-dip galvanizing, or heavy-duty anti-corrosion coating, providing long-lasting protection for ASCE 85 rails in harsh environments such as coastal ports and outdoor storage yards.

custom end machining processing by glory rail

End Machining

Includes face milling and edge chamfering to eliminate cutting stresses and burrs, thereby improving the joint flatness of ASCE 85 crane rails and extending wheel-rail service life.

Need a Non-Standard Length or Custom Machining?

Tell us your required rail lengths, quantities, hole patterns, rail-end configurations, and dimensional tolerances.
Glory Rail can review the processing requirements against your project drawings and manufacturing feasibility.

Complete Rail Fastening System & Accessories Supplying

Glory Rail offers a complete range of ASCE crane rails (ASCE20-ASCE85), along with rail fastening systems and custom fabrication services. We provide one-stop supply solutions for crane projects in ports, steel mills, shipyards, warehousing and logistics, and heavy industry.

Rail Rubber Pads

Glory Rail offers individual and continuous rubber pads tailored to customer needs to absorb vibrations and evenly distribute wheel loads.

Crane Rail Clips

We offer welded, bolted, adjustable, and heavy-duty rail clamps suitable for various crane rail models.

Steel Sole Plates & Base Plates
Glory Rail offers two types of steel pads and base plates.

Long-type base plates: Provide continuous support and improve wheel load distribution.
Short-type base plate: Suitable for stable positioning in compact support structures.

Anchor Bolts & Rail Fasteners

We offer bolts, nuts, and washers in a full range of sizes to ensure reliable connections to concrete foundations.

Rail Fishplates

Fishplates(Joint bars) are used to connect rail joints and maintain track continuity and alignment accuracy. We offer both standard and custom-machined products to meet various track standards and project requirements.

Crane Buffers & End Stops

Crane buffers and end stops are designed to absorb impact energy and protect cranes, rails, building structures, and equipment from damage caused by accidental collisions. They are widely used in bridge cranes, gantry cranes, port machinery, and automated material handling systems.

Avoid mismatch risks. Every ASCE 85 rail system requires precisely matched clips, pads,
and baseplates to ensure load distribution and extend service life.

FAQ

What is ASCE 85 rail?

ASCE 85 rail is a AREMA standard T-shaped rail with a nominal weight of 85 pounds per yard, which is approximately 42.16 kg/m.

Is ASCE 85 rail suitable for overhead crane tracks?

For overhead bridge crane tracks designed with T-shaped rails, ASCE 85 may be incorporated into the selection evaluation. Whether it is applicable depends on the maximum wheel load, the wheel-rail contact relationship, the girder stiffness, the support spacing, and the fastener configuration.

Can ASCE 85 rail be used to replace ASCE 80 rail?

ASCE 85 and ASCE 80 are different rail specifications with variations in nominal weight and cross-sectional dimensions.
 
For example, ASCE 85 has a rail head width of 65.09 mm and a rail height of 131.76 mm, while ASCE 80 has a rail head width of 63.5 mm and a rail height of 127 mm.

When replacing rails, it is necessary to inspect the wheel cross-section, railhead elevation, support structure, fishplate connections, and fastener interfaces; the two types cannot be assumed to be interchangeable.

What factors should be considered when selecting ASCE 85 rail?

The selection of ASCE 85 rail should not be based solely on nominal weight and cross-sectional dimensions; it must also take into account maximum wheel load, wheel diameter, effective contact width, operating speed, number of load cycles, and track support conditions.

The evaluation should be conducted in conjunction with the wheel cross-section and the complete track support structure to ensure that the wheel-rail contact and operational performance meet the project requirements.

Can ASCE 85 rail be used with side guide rollers?

Whether they can be used together depends on the design of the lateral guide wheels and the geometry of the rail head. ASCE 85 rails feature a rounded rail head and sloped sides, whereas some lateral guide wheel systems require the rail head to have vertical sides.
 
Therefore, before finalizing the track configuration, it is necessary to verify the compatibility between the guide wheel contact surface and the rail cross-section.

What section properties are important when evaluating ASCE 85 rail?

When evaluating ASCE 85 rail section properties, the primary focus is on the cross-sectional area, moment of inertia, and section modulus.
 
These parameters are important geometric inputs for structural calculations; however, the load-carrying capacity of a rail cannot be determined based solely on its cross-sectional properties. A comprehensive evaluation must also take into account wheel load, support spacing, material properties, and operating conditions.

Can Glory Rail supply custom ASCE 85 rail?

Yes. As an ASCE 85 rail supplier, Glory Rail can coordinate custom cutting to specified lengths, drilling, end machining, and the supply of related rail fasteners based on approved engineering drawings.
To obtain a quote for ASCE 85 rail prices and machining services, please provide the quantity of rails, required lengths, material grades, drilling requirements, and information about the intended application.

CLIENTS we've worked with

Quick System Match: Find the Right ASCE 85 Rail Solution

Select your project requirements below, and our engineering team will provide a customized rail, clip, and pad configuration within 12 hours.

1. Application Type
🏗️ Industrial & Overhead Crane
⛏️ Mining & Light Rail System
🎡 Amusement Rides & Special Track
📦 Automated Warehousing & Logistics
2. Wheel Load
🟢 Light Duty (< 5 Tons)
🟡 Medium Duty (5 - 15 Tons)
🔴 Heavy Duty (> 15 Tons)
❓ Unsure – Need Engineering
3. Components & Rail Model
ASCE 85 Rail Only
ASCE 85 Rail + Complete Fastening System
✏️ Custom Model / Other Requirements (Custom Input)

Get In Touch

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After submitting the form, your dedicated account manager will contact you immediately to provide full-process technical support from selection to installation.

Your Expert in Crane Rail Solutions

To help us provide a faster and more accurate tailored solution, please consider including:

1. Rail Specifications: Rail section type, profile, or standard, and your required unit length.

2. Order Quantity: Total quantity of rails, matching fasteners, or related equipment needed.

3. Material & Grade: Specific steel material requirements or performance grades.

4. Technical Files: Any custom technical requirements, drawings (CAD/PDF), or project specifications.

Don't have all the details? No worries! Just leave us a message with what you know, and our experts will guide you through the process.